MD-810 Stand alone potting machine for two-component fluid
The Preface：
MD-810 potting equipment is designed for epoxy resin, polyurethane, silicone and other two-component fluids.
Features:
1. High-precision positioning, equipped with high-precision imported servo lead screw three-coordinate linear manipulator mobile device, to achieve high-precision position control, precision ±0.03mm
2. Motion control board: it can draw lines at high speed and control various irregular movements;
3. Using instructional programming,
4 Needle type: a variety of and uniform amount of glue .
5. Alarm function: A and B barrels are equipped with alarm devices with lower, upper and top positions.
First : Equipment introduction
1 . Technical data：
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Ratio Range |
100:100—100:10 optional |
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Working area |
800（X）*600(Y)*100mm(Z) |
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Processing path |
Dot, line , arc , and circle |
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Driving mode |
Servo motor (Japan) + guide screw + slide block (Taiwan brand) |
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Speed of three-axis |
500mm/s（displacement speed）1-12ml/s（output speed of single pump） |
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Accuracy of three-axis |
±0.03mm（Repeat positioning accuracy）±2%（potting）±2%（metering） |
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Discharging function |
Origin position/fixed point for discharging |
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Program memory |
99 pcs |
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Input air pressure |
0.5MPa—0.7MPa |
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Viscosity |
50cps~paste |
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Operation mode |
Manual / auto |
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Metering control |
PLC/Double cylinder plunger pump |
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Flow rate control |
Digital input |
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Program method |
Teach programming |
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Automatic control system |
PC、Touch screen（Implement program programming, modification, storage, etc,） |
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Out-put controlling system |
AB Back suction valve achieve fluid potting independently |
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Mixing way |
Dynamic / static optional , instant mixing ,easy clean |
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Storage system |
stainless steel tank（40L）、（25L）、（10L）optional |
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Power supply |
220V/50Hz/1.5kW（without heater） |
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Outer dimension |
1800mm×1550 mm×1700mm |
2. Equipment schematic diagram description
3. Machine structure and main parts .
4.Metering system
It has the following characteristics:
1) It can achieve continuous glue potting, and the amount of glue can be converted from 1g/s to 16g/s in a wide range;
2) Stable operation and long service life;
5. Mixing system (double-fluid valve)
1) The maximum speed of the stirring motor can reach 3000 RPM (adjustable), which can be fully stirred evenly;
2）Agitator motor with automatic detection function;
6. Self-cleaning system
The main parameter stations are as follows:
Machine stroke :800*600*100 (Z-axis manual adjustable 100)
Speed: X, Y0-500mm/, Z-axis 0-100mm/
Repeat accuracy: ±0.03mm (cumulative tolerance is not allowed)
7. Control system
Adopt PLC, touch screen control, and configure teaching programming system. The control system has the following characteristics:
1) The glue output is controlled by the speed of the motor to achieve the required amount of glue. The output speed is adjusted at will within the range;
2) Adjustable synchronous adhesive adjustment makes A/B glue flow out of the mixing valve at the same time to get a better mixing effect;
3) The device is equipped with anti-gel timer, vacuum defoaming, etc., anti-curing time and defoaming time can be set.
9. Multi-nozzles
The multi-nozzles can be customized according to the different product specification .
10、MD810Configuration List
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Category |
Fully automatic glue potting machine |
Brand |
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Configurations |
Quantity |
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Frame |
Square steel tube/sheet metal |
1 set |
Made in China |
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Control system |
PLC |
1 set |
Panasonic |
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software control system (Glue proportion, glue flow rate,running track and running speed are all adjustable and controllable) |
1 set |
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|
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HMI Touch screen |
1 pc |
MGCS |
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Motion control |
1 set |
JSTR |
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Sensor |
6 pcs |
Made in China |
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Mobile Platform |
Guide |
3 group |
Shanghai |
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Guide screws |
3 sets |
TBI |
|
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Servo motor |
2 group |
Mitsubishi Japan |
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Mixing system |
Stainless steel tank (sus304 material) |
2 pcs |
Made in China |
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High precision plunger pumps(1 year warranty for pump core) |
1 group |
Made in China |
|
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Dynamic Mixing of Double Liquid Flow (with double valve) |
1 set |
Made in China |
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B fluid display |
1 group |
Made in China |
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Y-type filter |
1 group |
Made in China |
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Self-cleaning |
Self-cleaning device |
1 set |
Made in China |
